The Butler Tool Room

Choosing the right end mill can have a major impact on tool life, part quality, and overall machining costs. But with so many combinations of flute counts, geometries, diameters, and coatings available, where do you start? The best place is with the application itself. Start With the Material Before looking at flute count or coating, consider what you’re cutting. An end mill designed for aluminum won’t necessarily perform the same way in stainless steel, titanium, or harde

Customer and Challenge Industry: Medical Device Manufacturing A leading U.S.-based manufacturer of precision-engineered medical device components partnered with Butler Bros. to reduce machining costs while maintaining the precision and quality required for implantable and minimally invasive medical devices. Operating in a highly regulated industry, the company sought a more economical tooling strategy and process improvements that would lower cost per part without compromisin

In CNC machining, band saws are primarily used for cutting raw materials into manageable sizes before they undergo further processing....

A buying guide on how to choose the right carbide insert for metalworking

Customer & Challenge: A North Carolina-based manufacturer of aerospace and defense components was struggling with their rough milling...