top of page

The Butler Tool Room
Welcome to the Tool Room
Your Place for Case Studies, Company Updates, and Product Information


Jan 303 min read
Metalworking Fluids 101: How the Right Coolant Transforms Modern Machining
In today’s industrial manufacturing landscape, achieving both efficiency and precision is paramount. Yet one crucial element often goes...

Jan 93 min read
The Perfect Grit: How to Choose
In the realm of abrasive materials, one of the most critical factors influencing performance is the grit size. The grit size determines...

Dec 18, 20243 min read
Staying Safe in Winter: Essential Tips and Solutions
Winter weather solutions and safety tips

Nov 1, 20243 min read
Carbide Drills: Essential Tools that Drive Precision and Performance
When it comes to reliable tooling, few products are as instantly recognizable – or as crucial – as the drill.

Oct 10, 20243 min read
The 7 Wastes of Lean Manufacturing: Eliminating Inefficiencies for Peak Performance
In our previous blog , we explored the five core principles of lean manufacturing and how they drive efficiency by focusing on value...

Oct 2, 20242 min read
Lean Manufacturing-Let's Discuss!
What is Lean Manufacturing? Â Lean manufacturing is a systematic approach to minimizing waste within a manufacturing system without...

Sep 19, 20243 min read
How to Extend the Life of Your End Mill
How to extend the life of your end mill to help reduce costs and improve efficiency.

Sep 4, 20241 min read
Case Study: Conical Ball Mill Saves +$65K in Cycle Time Cost
Customer & Challenge: A Maine-based, precision 5 axis capable CNC shop needed to machine complex 15-5PH stainless steel nose cones,...

Aug 15, 20241 min read
Join Us at IMTS2024: Where Innovation Meets the Future of Manufacturing!
We’re excited to announce that Butler Bros is gearing up to attend the International Manufacturing Technology Show (IMTS ) in Chicago...

Aug 6, 20241 min read
Case Study: Longer Tool Life Saves Aerospace Customer $130K
Customer & Challenge: A North Carolina-based manufacturer of aerospace and defense components was struggling with their rough milling...

Jul 25, 20242 min read
Demystifying Abrasives Grits: Understanding the Different Grit Sizes
Understanding abrasive grit sizes and their uses

Jul 11, 20243 min read
Choosing the Right Abrasive: A Guide to Finding Your Perfect Match
A guide to finding the perfect match when choosing the right abrasives.

Jun 20, 20242 min read
Decreasing Tool Chatter: Avoid These 6 Common Boring Bar Application Errors
Decrease tool chatter by avoiding these 6 common boring bar mistakes

Jun 6, 20241 min read
Butler Bros. is Growing: Exciting Expansion News in North Carolina
We are thrilled to announce the construction of our new state-of-the-art office and warehouse space in Greensboro, North Carolina!...

Jun 4, 20242 min read
Exploring Workholding Options for Enhanced Stability in Machining
Achieving stability and reducing vibrations during machining is essential for producing high-quality parts with precision and efficiency....

May 14, 20242 min read
Recommended Guidelines for Starter Hole Dimensions in Machining
As a machinist, you know that the foundation of a successful boring operation often starts with the right starter hole. The dimensions of th


Apr 26, 20242 min read
Chamfer Mills: A Versatile Tool in Modern Machining
In the world of machining, chamfer mills have emerged as a staple in the toolboxes of modern machinists. Known for their versatility and...


Mar 22, 20243 min read
Thread Milling vs. Tapping: The Pros, Cons, and Use Cases
In the realm of metalworking, the creation of accurate threads in materials is crucial for the integrity and functionality of the final...


Mar 8, 20242 min read
Precision Cuts: Mastering the Art of Band Saw Blades in Industrial Manufacturing
Band saws serve as indispensable tools in industrial manufacturing, facilitating precise and efficient cuts across a spectrum of...


Mar 1, 20243 min read
Mastering Metalworking Fluids: A Comprehensive Guide
Metalworking fluids play a pivotal role in modern manufacturing, facilitating efficient machining operations and ensuring the longevity...
bottom of page